For more than 35 years, Westinghouse has cut reactor vessel internals. For some plants, this was done in the frame of reactor pressure vessel internals (RPVIs) replacement as part
of life-cycle extension programs. In some other cases, Westinghouse cut internals in plants under decommissioning. The underwater mechanical cutting technique has been used in all boiling water reactors (BWRs) since 1999.
Westinghouse systems allow highly irradiated
RPVIs to be safely removed, segmented and disposed of in storage buildings. The Westinghouse concept is based on clean, safe and reliable techniques. All segmentation work performed with mechanical cutting complies with nuclear power plant requirements.
Disc saw (Olkiluoto 1, 2009)
Band saw (Oskarshamn 2, 2004)
There are three important factors for both the customer and Westinghouse to keep in mind during the implementation of RPVI segmentation:
Westinghouse has developed segmentation techniques based on mechanical cutting with different band saws, disc saws, tube cutters and shearing tools. The benefits of these techniques include the following:
All segmentation projects have been performed with the highest customer satisfaction. Westinghouse’s mechanical cutting technique is also well-suited for segmentation of RPVIs.
Westinghouse experience in segmentation RPVI projects is listed in the table below.
Site |
Year |
Project |
Forsmark 1 |
1999 |
Core shroud, core support grid |
Forsmark 2 |
2000 |
Core shroud, core support grid |
Oskarshamn 2 |
2002 |
Core shroud cover (2 pcs.), core support, misc. pipes and channels |
Oskarshamn 1 |
2003 |
Core support grid, misc. pipes and channels |
Forsmark 1 |
2003 |
Core spray system |
Forsmark 2 |
2003 |
Core spray system |
Forsmark 3 |
2004 |
Core spray system |
Olkiluoto 2 |
2004 |
Core shroud cover, core support grid, steam separators (19 pcs.) |
Olkiluoto 1 |
2005 |
Core shroud cover, core support grid, steam separators (19 pcs.) |
Oskarshamn 3 |
2006 |
Control rod |
Olkiluoto 1 |
2008 |
Steam dryer |
Olkiluoto 1 |
2009 |
Control rod shafts (120 pcs.) |
Olkiluoto 2 |
2009 |
Control rod shafts (81 pcs.) |
Olkiluoto 2 |
2013 |
Steam dryer |
Forsmark 3 |
2009 |
Control rod shafts (46 pcs.) |
Forsmark 1 |
2011 |
Steam dryer |
Forsmark 1 |
2011 |
Core shroud cover |
Forsmark 2 |
2010 |
Steam dryer |
Forsmark 2 |
2010 |
Core shroud cover |
Forsmark 3 |
2012 |
Control rod shafts (62 pcs.) |
Forsmark 3 |
2012 |
Core shroud cover |
Grand Gulf |
2012 |
Steam dryer |
Oskarshamn 3 |
2013 |
Control rod shafts (27 pcs.) |
Oskarshamn 3 |
2013 |
Core shroud cover |
Oskarshamn 3 |
2014 |
Steam dryer |
Peach Bottom 2 |
2014 |
Steam dryer |
Peach Bottom 3 |
2015 |
Steam dryer |
Mühleberg |
2016 |
Fuel channels |
Barsebäck 1 & 2 |
2016 |
All reactor vessel internals |
Philippsburg 1 |
2017 |
All reactor vessel internals |
Olkiluoto 1 & 2 |
2020 |
Control Rod Shafts (72pcs) |
Isar 1 |
2022 |
All reactor vessel internals |